Decoration Specs · Embroidery
Built on Melco. Sewn Right.
Every embroidery location, max size and placement we run, plus the artwork, thread and personalization rules behind them.
01 · Locations
Where It Goes
Max size is the ceiling a customer can order, set at least 0.25" inside the hoop's usable field. Default width is what the store builder loads first.
Front view shows the garment facing you, so the wearer's left chest (LC) sits on your right.
Adult front
| Code | Location | Default width | Max W x H | Hoop | Notes |
|---|---|---|---|---|---|
| FF | Full front | 10" | 10" x 9" | 13" x 11" | |
| FFH | Full front, pullover hoodie | 10" | 10" x 8" | 13" x 11" | |
| LC / RC | Left or right chest | 3.5" | 4" x 4" | 5.5" | Adult 2XL and up: center 4.5" from garment center. Polo: top aligns with the second button. Full zip: center moves 0.5" out to clear the zipper by 0.75". |
| CC | Center chest | 3.5" | 4" x 4" | 5.5" | |
| HP | Left hip / lower front | 3" | 4" x 4" | 5.5" |
Adult back
| Code | Location | Default width | Max W x H | Hoop | Notes |
|---|---|---|---|---|---|
| FB | Full back | 11" | 13" x 11.25" | 15" x 12" | |
| NK | Nape of neck | 3" | 3" x 1.5" | 5.5" | |
| YK | Upper back yoke | 9" | 11" x 3" | 13" x 8" | |
| BH | Below the hood | 11" | 11" x 3" | 13" x 8" | Embroidery uses the yoke size here, mostly for names. |
Sleeves
| Code | Location | Default width | Max W x H | Hoop |
|---|---|---|---|---|
| LS / RS | Left or right sleeve (bicep) | 2.5" | 2.75" x 2.75" | 4.25" |
| LSD / RSD | Left or right down sleeve (long sleeve) | 3" | 3" x 11.5" | 4.25" x 13" sleeve |
Youth
| Code | Location | Default width | Max W x H | Hoop |
|---|---|---|---|---|
| YFF | Youth full front | 8" | 8" x 7" | 13" x 11" |
| YLC | Youth left chest | 3" | 3.5" x 3.5" | 5.5" |
Pants and shorts
| Code | Location | Default width | Max W x H | Hoop | Notes |
|---|---|---|---|---|---|
| LG / RG | Left or right thigh, pants | 3.5" | 4" x 4" | 5.5" | Embroidery placement changes from "3" to 4" below the pocket opening". |
Bags and accessories
| Code | Location | Default width | Max W x H | Hoop |
|---|---|---|---|---|
| BG | Bag or tote front | 8" | 10" x 9" | 13" x 11" |
Headwear
| Code | Location | Default width | Max W x H | Hoop | Notes |
|---|---|---|---|---|---|
| CF | Cap front, structured | 4" | 4.5" x 2.25" | Cap frame | 3D puff available in embroidery (min letter height 0.5"). |
| CFU | Cap front, unstructured | 3.5" | 4" x 1.75" | Cap frame | |
| CL / CR | Cap left or right side | 2" | 2.5" x 1.5" | Cap frame | |
| CB | Cap back | 2.5" | 3" x 1" | 5.5" | |
| BN | Beanie cuff | 3.5" | 4" x 2" | Cap frame |
Codes, names, default widths and placement come from the BeeGraphix master location list, shared by every decoration method. See all locations.
Youth sizes: LC, RC and HP max out at 3.5" x 3.5" and FF at 8" x 7". FF on pullover hoodies drops to 10" x 8" to clear the pouch pocket.
02 · Placement
Measure Once
Every placement is measured from the bottom of the collar, front or back, the same way for every decoration method. Laser alignment confirms the start point before sewing.
Adult front
| Code | Location | Placement |
|---|---|---|
| FF | Full front | 2.5" down from collar, centered |
| FFH | Full front, pullover hoodie | 2.5" down from collar, above the pouch pocket |
| LC / RC | Left or right chest | 3" down from collar (about 7" to 8" below the high point shoulder), center 4" from garment center |
| CC | Center chest | 3.5" down from collar, centered |
| HP | Left hip / lower front | Bottom of design 2" to 3" above hem, center 4" from garment center |
Adult back
| Code | Location | Placement |
|---|---|---|
| FB | Full back | 4" down from collar, centered (below the hood seam on hoodies) |
| NK | Nape of neck | 1" down from back collar, centered |
| YK | Upper back yoke | 2" to 3" down from back collar, centered |
| BH | Below the hood | 7" down from collar, centered (1" below the hood seam) |
Sleeves
| Code | Location | Placement |
|---|---|---|
| LS / RS | Left or right sleeve (bicep) | Short sleeve: 1" above sleeve hem. Long sleeve: 6" down from top of shoulder seam. Centered on sleeve fold |
| LSD / RSD | Left or right down sleeve (long sleeve) | 6" down from top of shoulder seam, centered on sleeve fold, reading bottom to top |
Youth
| Code | Location | Placement |
|---|---|---|
| YFF | Youth full front | 2" down from collar, centered |
| YLC | Youth left chest | 2.5" down from collar (5.5" to 6.5" below the high point shoulder), center 3" from garment center |
Pants and shorts
| Code | Location | Placement |
|---|---|---|
| LG / RG | Left or right thigh, pants | 5" down from waistband, 1" from side seam |
Bags and accessories
| Code | Location | Placement |
|---|---|---|
| BG | Bag or tote front | Centered on the front panel |
Headwear
| Code | Location | Placement |
|---|---|---|
| CF | Cap front, structured | Bottom of design 0.5" above the visor seam, centered on front seam |
| CFU | Cap front, unstructured | Bottom of design 0.5" above the visor seam, centered |
| CL / CR | Cap left or right side | Bottom of design 0.5" above the visor line, centered on side panel, clear of eyelets |
| CB | Cap back | Bottom of design 0.25" above the strap opening, centered |
| BN | Beanie cuff | Centered on the front of the folded cuff |
Polo rule: LC top aligns with the second button, never higher than the collar point. Full zip rule: LC and RC centers move 0.5" out so the design clears the zipper by at least 0.75".
03 · Artwork
Art That Sews
Every design is digitized for one size and one location. A new size or a new location is a new design, not a stretch of the old one.
| Requirement | Standard |
|---|---|
| Preferred files | Vector: AI, EPS, PDF, SVG, CDR |
| Raster files | 300 dpi at final size minimum; routes to art review |
| Existing stitch files | DST or OFM accepted; sew-out approval before production |
| Minimum text height | Lowercase 0.25", uppercase 0.3" for block and sans fonts; 0.35" for serif fonts |
| Minimum text height, caps | 0.3" (curved surface loses detail) |
| Minimum line width | 0.05" (1.3 mm). Satin columns max 7 mm (0.28"); wider areas switch to fill |
| Minimum gap between elements | 0.04" (1 mm) or the gap fills in |
| Max thread colors | 15 per design (16 needles, one held open) |
| Resize without re-digitizing | Within 10% of the digitized size |
| Cap designs | Digitized separately, sewn center out, even when the flat logo exists |
| Proof | Digital proof showing size, thread colors and stitch count |
Recommended Font Styles
Bold weight with even stroke width sews cleanest. Near the minimum height, always use the bold weight.
| Style | Use for | Examples | Minimum height |
|---|---|---|---|
| Block / sans serif | Names, company text, hats, small text | Arial Bold, Helvetica Bold, Montserrat | 0.25" lowercase, 0.3" uppercase |
| Athletic block | Team names, numbers, 3D puff | Varsity, Collegiate, Stadium, Impact | 0.3" flat, 0.5" puff |
| Bold script | Names and accents at larger sizes | Lobster, Pacifico | 0.5" |
| Serif | Monograms, formal text | Rockwell, slab serifs | 0.35" |
Won't Reproduce in Thread
These go to art review for a simpler version, or to DTF or a patch instead.
- Gradients, fades and photographs
- Halftones, distressed textures and fine drop shadows
- Thin outlines around small text
- White text on light garments with no outline
Stitch Count Tiers
Price by stitch count, not by square inch. Typical ranges:
| Location | Typical stitch count |
|---|---|
| LC / RC / CC | 5,000 to 9,000 |
| Cap front | 6,000 to 10,000 |
| Sleeve, neck, cap side | 1,500 to 4,000 |
| YK | 6,000 to 12,000 |
| FF | 15,000 to 30,000 |
| FB | 25,000 to 60,000 |
Restrictions
Each one is a rule on the product: the location is hidden, capped smaller, or flagged for approval.
| Garment or condition | Rule in Brandfora |
|---|---|
| Lightweight performance tees (under 4.5 oz) | LC, RC, sleeves and NK only. No FF, YK or FB (puckering). |
| Full zip hoodies and jackets | CC and FF hidden. LC, RC and FB allowed. |
| Pullover hoodies | FF max height 8" to clear the pouch pocket. FB starts below the hood seam. |
| Pockets at the location | Location hidden. We do not sew a pocket closed. |
| Zippers, buttons, snaps, seams | Design keeps 0.75" clear. Hoop needs about 1" of flat fabric past the design edge. |
| Puffer and down jackets | Hidden. Route to a patch quote. |
| Waterproof shells | Approval only, with a note that needle holes reduce water resistance. Patch preferred. |
| Knits and stretch fabrics | Allowed with cutaway backing. No tearaway. |
| Caps | Nothing across the back strap or over eyelets. Front plus sides can run in one hooping; back is a second hooping and a second charge. |
| Six panel structured caps | Text under 0.4" tall avoids the center seam. |
| Designs over 60,000 stitches | Approval only (production time). |
| Designs over 15 colors | Art review to reduce colors. |
Backing by fabric: cutaway for knits and fleece, no-show mesh for light colored knits, tearaway for wovens, and tearaway with a cap backing for headwear.
04 · Thread
Madeira Polyneon
One master catalog, one row per thread number. Click any color to copy its number. Swatches are screen matches from our printed chart: use the Madeira card for production.
Standard Colors · All Stores
Label-Only Colors
Stocked for specific customers. Hidden from the picker until a store has a customer label mapped to one.
Customer Labels
A label is the customer's name for a master thread. Customers see the label; production and inventory see the thread number.
| Customer | Label | Master thread |
|---|---|---|
| Monessen | Monessen Grey | Mid Grey 1918 |
| PennWest | PennWest Blue | Dark Royal 1843 |
| PennWest | PennWest Red | Cardinal Red 1637 |
| PennWest | PennWest Gold | Athletic Gold 1980 |
| PennWest California | PennWest California Red | Scarlet 1588 |
| PennWest Clarion | PennWest Clarion Gold | Dark Old Gold 1672 |
| PennWest Edinboro | PennWest Edinboro Red | National Red 1838 |
| PennWest Global | PennWest Global Gold | Bronze Gold 1724 |
| App. State U. | App. State Gold | Athletic Gold 1980 |
| West Allegheny | West Allegheny Red | Deep Red 1747 |
| Tennessee | Tennessee Orange | Tennessee Orange 1765 |
05 · Personalization
Names and Numbers
Personalization is an added location, sewn only in our three house fonts from Melco DesignShop.
Team names, numbers, 3D puff
Min 0.3" flat, 0.5" puff
Everyday names, company text, small text
Min 0.25" lowercase, 0.3" uppercase
Names and accents at larger sizes
Min 0.5"
Rules
- Layouts: one line, two lines, or name plus big number.
- Name: max 14 characters per line.
- Number: max 2 digits.
- Thread color: any of the 31 standard colors.
- Size: text never goes below its font's minimum height. If a name will not fit a location at that height, the store blocks it rather than shrinking it.
By Location
| Location | Code | Layouts allowed | Max characters (Plain Block caps) |
|---|---|---|---|
| Left chest | LC | One line, two lines, name + number | 14 |
| Right chest | RC | One line, two lines, name + number | 14 |
| Left sleeve | LS | One line | 10 |
| Right sleeve | RS | One line | 10 |
| Below the hood | BH | One line, two lines, name + number | 14 |
| Nape of neck | NK | One line | 12 |
| Left thigh | LG | One line, two lines, name + number | 14 |
| Right thigh | RG | One line, two lines, name + number | 14 |
| Cap back | CB | One line | 12 |
Max characters are estimates for Plain Block capitals at 0.3" in each location's max width. Brody at 0.5" fits about 40% fewer. Below the hood uses the yoke spec on hoodies, with the top of the text 1" below the hood seam.
06 · Order Policies
The Fine Print
Minimums, fees and turnaround for every embroidery order.
6 pieces per design, no setup fee
Allowed with a $20 setup fee
No fee
7 to 10 business days
Cap fronts only (CF), extra charge
Offered as an added location; see Personalization
Not covered here; separate spec
3D Puff Rules
Cap fronts only, as an extra charge.
- Structured caps only. Unstructured caps collapse the foam.
- Block or sans serif lettering and bold shapes. No script, outlines or fine detail.
- Minimum letter height 0.5" and minimum stroke width 0.1".
- Max size 4.5" W x 2.25" H, same as CF.
- Puff elements run in one color; flat elements can add other colors.
07 · Equipment
The Floor
Melco Summit and EMT16X share the same limits, so one spec covers every machine. The hoop and a safety margin set the real ceiling, not the machine.
| Item | Limit | Notes |
|---|---|---|
| Summit, max flat sew field | 16.1" W x 15.5" H (410 x 393 mm) | Melco Summit |
| EMT16X, max flat sew field | 16.1" W x 15.5" H (410 x 393 mm) | Melco EMT16X |
| Wide angle cap frame (both) | 14.1" W x 3.25" H (360 x 82 mm), 270 degrees ear to ear | Front and both sides in one hooping. Cap back is a separate hooping. |
| Conventional cap frame | 5.9" W x 2.75" H (152 x 70 mm) | Front only |
| Needles | 16 per head | Sets the thread color ceiling |
| Cap sew speed | 300 to 1,200 SPM | Flats run up to 1,500 SPM |
Mighty Hoop Sew Fields on Melco
Melco's published usable fields, which account for hoop wall height and presser foot clearance. Flex hoops need Melco OS Flex or higher.
| Mighty Hoop | Usable sew field | Bracket | OS level |
|---|---|---|---|
| 4.25" x 4.25" | 3" x 3" | MT400 | Lite |
| 5.5" x 5.5" | 4.3" x 4.3" | MT400 | Lite |
| 7.25" x 7.25" | 6.3" x 6.3" | MT400 | Lite |
| 13" x 8" | 11.8" x 6.7" | MT475 | Lite |
| 13" x 11" | 11.8" x 9.8" | MT475 | Lite |
| 4.25" x 13" (sleeve) | 3.5" x 12.25" | MT475 | Flex |
| 15" x 12" | 14.8" x 11.5" | MT475 | Flex |
Mighty Hoop brackets: MT400 handles hoops up to 10" x 10", MT475 the larger ones. Wrong bracket and the hoop will not seat in the arms.
08 · Status & Sources
Where It Stands
Setup progress for the Brandfora build, and where the numbers come from.
Setup Checklist
- Confirm exact Mighty Hoop inventory against the hoop column. The spec now uses 4.25", 5.5", 7.25", 13" x 8", 13" x 11" and 15" x 12".
- Confirm we own the 4.25" x 13" sleeve hoop. If not, hide LSD / RSD.
- Confirmed: EMT16X runs OS Flex+, Summit runs Summit Manager. Lite blocks the 15" x 12" and sleeve hoops.
- Ask Melco to confirm Summit supports our Mighty Hoops. Their compatibility list names EMT16 and EMT16Plus but not Summit.
- Thread brand: Madeira Polyneon. Stock color list added above.
- Set price tiers against the stitch count ranges, plus the puff upcharge (Davis).
- 3D puff: yes, cap fronts only, extra charge.
- Finish personalization rules: fonts set (Athletic Block, Plain Block, Brody); locations, characters and colors set.
- Map these columns to Brandfora's decoration location fields once we see its admin form.
Sources
- Melco Summit specifications
- Melco EMT16X specifications
- Melco Help Center: Mighty Hoop overview and sew fields
- HoopMaster: Melco 15.75" x 12.5" Mighty Hoop, Flex vs Lite limits
- Melco Help Center: Embroidery design guidelines
- Fourthwall: Embroidery best practices
- Impress Designs: Minimum font size for embroidery
Placement distances, text minimums, stitch count ranges and restrictions are BeeGraphix standards based on common industry practice.
Last updated September 29, 2026.